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基于X 射线成像的真空灭弧室导杆同轴故障诊断

Coaxiality fault diagnosis in vacuum interrupter rods using X-ray imaging

  • 摘要: 真空灭弧室作为真空断路器的核心部件, 其导杆的同轴度对设备的正常运行至关重要。然而, 目前基于传感器的间接检测方法存在检测精度有限、 数据处理复杂以及故障类型覆盖不全面等缺点, 难以实时、 准确地反映设备的真实状态。 本文提出了一种基于X 射线成像的真空灭弧室导杆同轴度故障诊断方法。 通过方向模板匹配算法, 将多张不同位置的图像拼接为一幅完整的真空灭弧室DR 图像。 利用导杆的轴对称结构特点, 设计互相关算法确定导杆中心的位置, 将导杆图像沿竖直方向分为多段, 通过逐段计算中心点位置, 并运用最小二乘法拟合多段中心点以确定导杆的最优对称轴。 实验验证表明, 该方法能够有效检测导杆倾斜故障。 实验中使用了6 组故障数据和1 组正常数据, 故障数据对应的斜率差值分别为0.081、 0.169、 0.081、 0.068、 0.224和0.126, 正常无倾斜数据对应的斜率差值为0.005, 根据经验设定导杆倾斜斜率差值阈值为0.02。 以上数据均满足对故障的诊断条件, 进而验证了该方法的有效性。

     

    Abstract: The vacuum interrupter is a core component of the vacuum circuit breaker, and the coaxiality of its conducting rod is crucial for the normal operation of the equipment. However, the current indirect detection methods based on sensors have limitations in detection accuracy, complex data processing, and incomplete coverage of fault types, making it difficult to reflect the true state of the equipment in realtime and accurately. This paper proposes a fault diagnosis method for the coaxiality of the vacuum interrupter's conducting rod based on X-ray imaging. By using a directional template matching algorithm,multiple images from different positions are stitched together to form a complete DR image of the vacuum interrupter. Leveraging the axisymmetric structural characteristics of the conducting rod, a cross-correlation algorithm is designed to determine the center position of the rod. The rod image is divided into multiple segments along the vertical direction, with the center point of each segment calculated and the optimal symmetry axis of the rod determined by least squares fitting of these center points. Experimental verification shows that this method can effectively detect the tilt fault of the conducting rod. In the experiment,six sets of faulty data and one set of normal data were used. The slope differences corresponding to the faulty data were 0.081, 0.169, 0.081, 0.068, 0.224, and 0.126, respectively, while the slope difference for the normal data without tilt was 0.005. According to the experience set, the guide bar tilt slope difference threshold is 0.02; the above data are consistent with the diagnostic conditions of the fault, to verify the method's effectiveness.

     

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